Learn how to make your own cornhole boards with easy-to-follow instructions. Find the materials, tools, and step-by-step guide to build your perfect set of cornhole boards.
Building your own cornhole boards can be a fun and rewarding project. Whether you’re an avid player or just want to create a custom set for your backyard, making your own cornhole boards is easier than it sounds. In this guide, we’ll walk you through the materials, tools, and steps required to create your very own set of regulation-size cornhole boards.
Before you start building, gather the necessary materials. Here’s a list of what you’ll need:
• Plywood: For the surface of the board, 4 feet by 2 feet (48 inches by 24 inches) of plywood is required for each board. It’s best to use ¾-inch thick plywood for durability.
• 2×4 Lumber: You’ll need 2×4 wooden boards for the frame. These will help support the plywood and give the board its structure. You’ll need four pieces that are 48 inches and four pieces that are 24 inches in length.
• Wood Screws: Use 1.5-inch wood screws to attach the frame and plywood together.
• Drill: A drill is essential for making pilot holes and driving screws into the boards.
• Measuring Tape: To ensure the proper dimensions for cutting and assembling the boards.
• Circular Saw: This tool is used for cutting the plywood and 2×4 lumber into the proper dimensions.
• Jigsaw: To cut the hole into the plywood (6 inches in diameter) for the cornhole board.
• Sandpaper: Smooth the edges and surface of the wood to prevent splinters and ensure a polished finish.
• Paint or Stain: You can customize the appearance of your cornhole boards with paint or wood stain. You’ll need at least 1 quart of paint or stain and paint brushes.
• Wood Glue (optional): You can use this to reinforce joints for extra strength, but screws should suffice in most cases.
• Measuring Square: To make sure the cuts are precise and the frame is square.
Follow these simple steps to build your own cornhole boards from start to finish:
Step 1: Cutting the Plywood for the Board Surface
First, you need to cut the plywood to the correct size:
• Measure and mark the plywood to 48 inches by 24 inches.
• Use a circular saw to cut the plywood. Ensure that the cuts are straight and precise.
Step 2: Cutting the Hole in the Board
Next, you’ll need to create the hole that is the center of the game:
• Measure and mark the center of the board, 9 inches from the back edge and 12 inches from each side.
• Use a jigsaw to cut out a 6-inch diameter circle for the hole.
• Sand the edges of the hole to smooth them out and ensure that the bag slides easily into it.
Step 3: Building the Frame
To give the board strength, you need to create a sturdy frame:
• Cut your 2×4 lumber into the following pieces:
o Two pieces that are 48 inches long (for the length of the board).
o Two pieces that are 24 inches long (for the width of the board).
• Assemble the frame by attaching the 24-inch pieces to the 48-inch pieces at the corners to form a rectangle. Use wood screws to attach the frame securely, making sure everything is square using a measuring square.
Step 4: Attaching the Plywood to the Frame
Now, attach the plywood to the frame:
• Position the plywood board on top of the frame.
• Use wood screws to attach the plywood to the frame, spacing them about 6 inches apart along the edges. This will ensure the plywood stays firmly in place.
Step 5: Adding the Legs
To make your cornhole boards stable and easy to set up, you need to attach legs:
• Cut four 2x4s to make two folding legs. Each leg should be about 12 inches long.
• Drill two holes into each leg, and use screws to attach them to the board.
• Attach the legs at a slight angle so they don’t block the bags as they slide down the board. Use hinges if you want the legs to fold flat for easy storage.
Step 6: Sanding the Board
To finish the cornhole boards, you’ll need to make them smooth and free from rough edges:
• Use sandpaper to smooth all the edges, including the cut-out hole and the edges of the plywood and frame.
• Sand the entire surface of the board to remove any splinters and create a smooth playing surface.
Step 7: Painting or Staining the Board
Now comes the fun part: customizing the boards!
• Paint or stain the boards to your desired look. You can choose to paint them with a design, add your favorite team’s logo, or simply stain them for a natural wood look.
• If painting, make sure to use outdoor paint for durability.
• Allow the boards to dry completely before using them.
Step 8: Finishing Touches
Add any final touches to personalize your cornhole boards:
• You can add a polyurethane finish to the boards to protect them from wear and tear.
• You might also consider painting lines on the board or adding a logo for an extra touch of personality.
• Use Leveling Blocks: To ensure your boards are level, use leveling blocks or a carpenter’s level to adjust the legs.
• Custom Designs: If you want to go the extra mile, consider stenciling a logo, sports team, or creative design onto the boards to make them unique.
• Safety First: When using tools like a circular saw, jigsaw, and drill, make sure to follow proper safety guidelines, including wearing safety glasses and hearing protection.
Building your own cornhole boards is a fun DIY project that will enhance your outdoor activities and give you a custom set to enjoy with friends and family. With just a few tools, materials, and some time, you can create a regulation-size cornhole set that will last for years. Whether you’re playing casually or hosting a tournament, your homemade cornhole boards will bring fun and competition to any gathering.
